The PPA 571 coating protect metal fencing from corrosion for 15 years

Archive for August, 2015

Work with Large Powder Coating Company to get Better Result

Posted on: August 26th, 2015 by byersbushblog

While there’s something to be said about relying on smaller businesses, and it’s nice to help out the smaller businesses, it’s generally not the best way to go when looking for a good reliable powder coating service. The smaller suppliers simply can’t compete with the turnaround times; it will be different when you work with a large company.

Faster Turnaround Times

It’s rare to work with a company that is capable of finishing a powder coating job in just a few days. This is something that you can expect from many of the larger companies, but something that doesn’t happen commonly at the small facilities.

That’s because the large companies have more equipment and workers to handle the tasks as they come. They can get bigger jobs done in less time, and typically have more resources available to just handle those unexpected tasks as well. When you need a task completed quickly it makes sense to go to a large supplier to have the work done.

More Color Options

Another consideration that many people don’t make is the array of colors that is going to be available depending on the powder coating specialist that they decide to work with. The smaller suppliers have a limited amount of supplies and less relationship with the powder coat manufacturers. The opposite is true for the large companies. That means when you go with one of the large companies you’ll have dozens of different color options to choose from.

This is great when trying to create a custom product, or trying to make products many different colors. To have all of those color options available might not matter to everyone, but to those who do care about the selection it really makes sense to look to an established company that has the options available.

More Services Available

When you decide to go and work with a large company there’s a good chance that you’ll be able to take advantage of some of the other services that they offer as well. Many of the large providers also do things like sandblast materials and some even silk screen the products after they’ve been coated.

When you need more than one service performed for a single project it’s nice to be able to have the same company handle each and every part. This saves time and makes the full operation into a much more enjoyable process for you.

Take a look at some of the larger companies in your area and see the services that they offer. You’ll probably see more than one that you would like to try out, and that’s why they make sense to work with.

Surprisingly Affordable

For the high level of quality that the large companies are able to offer their customers, they are usually quite affordable. Since many of them deal in high volume deals most of the time, they actually have very reasonable prices and are sometimes more affordable than the smaller shops in the area.

This means that when you work with a large company you can expect to get good quality results and you might also save some money. When you see a list of perks like that it’s hard not to consider a larger company.

While it’s still good to support small local businesses when you can, sometimes, and especially in the case of powder coating providers it makes sense to deal with a larger and more reputable business instead.

Take a look around your area and see which providers are offering the right combination of services that you need. You might find the supplier that you want to work with on all your projects in the future.

With a large powder coating company like Byers Bush you can get the affordable rates and high quality level powder coating result.

Contact Byers Bush for more high quality and reliable powder coating result.

Why Sandblasting is needed before Powder Coating

Posted on: August 24th, 2015 by byersbushblog

Powder coating is a delicate process that is only really effective when all the elements come together perfectly. The surface of the material being coated has to be pre-treated perfectly for the coating to go on fully. That means a lot of work has to go into getting that surface ready. Usually the surface is sand-blasted to ready it for powder coating, and that’s one of the most effective ways to get it ready.

Powder coating Needs to Be Uniform

A powder coat layer has to go on evenly in order to fully protect the equipment that it’s coating. That’s why it’s so important to make sure that all the equipment is treated properly. When a coating is applied evenly it creates a full protective layer that does not let in any moisture or other contaminants.

As soon as a crack appears in that surface those contaminants can start getting in and doing damage to the surface underneath. Cracking all the way through isn’t common for a powder coat, because it’s much thicker than paint is most of the time, but it can occur if the coating isn’t applied properly.

Enhance the Coat Adhesion with Sand Blasting

Sand blasting is an effective treatment before applying a powder coat because it helps clear away any grease and oil while also cleaning off less durable coatings such as paint. The sand roughs up the surface and makes it a bit rougher overall. This rough surface is easier for the coating to adhere to.

By sand blasting you clean up the material quickly and get the material ready to be coated uniformly. A good thorough blasting ensures that the material is going to stick all over the surface and that no small spots are missed at all.

It’s More Efficient than Sanding

Sanding a surface achieves the same result as hitting it with a sand blaster; it’s just harder to get every bit of the surface when using a sander. Sure it works okay when you have a flat surface to clean off, but as soon as you get something with curves or angles, you have to work much harder to get every little bit of it cleaned off. That’s why sand blasting is so much more convenient.

The abrasive material is shot over the surface and it can distribute itself evenly over all the material. These very fine particles will get into every little bit of the equipment and clean it all off effectively. Not to mention that sand blasting is faster too. It’s the most affordable way to pretreated equipment for powder coating, and that’s why reliable companies, such as Byers Bush rely on the treatment to get things ready.

Find a Company that Offers Both

It can be a major hassle to hire a company to sandblast your equipment and then find another business to handle the powder coating application. Many companies will be able to refer you to a sandblasting specialist, but why add in the extra step? It makes a lot more sense to just find a company that knows how to handle both jobs, and hire them instead. When you find a good solid sandblasting company that also does powder coating; you can simply drop off your equipment and wait for it to be finished.

If you don’t want to look for a company that specializes in both sand blasting and powder coating, then it makes a lot of sense to pay to have the procedure performed before you bring your object in to be coated. It will help improve the final results, and ensure that the coating adheres to your equipment more effectively over time. It’s a good investment and it is well worth doing if you want the best level of protection that you can get.

Contact Byers Bush for more information about sandblasting and powder coating materials.

Reduce Maintenance Cost by Powder Coating Your Key Hardware

Posted on: August 22nd, 2015 by byersbushblog

While many business owners and equipment operators realize the benefit of powder coating some of their equipment such as their tools, and structural components such as fencing that will be exposed to the elements, few experts ever consider the benefits of protecting hardware as well.

If you think about the maintenance tasks that you performed recently, or the tasks that maintenance men had to do at the company, most of them worked with hardware while performing those tasks. If the hardware becomes corroded the equipment is more difficult to work with and often requires additional time and effort to work with. That’s why it makes sense to take action to protect that hardware.

Some equipment manufacturers do that with paint or other sealants, but very few rely on powder coating to do the job. It’s the best way to enhance common hardware, and even if it’s just on the ends of the hardware, adding a layer of powder coating can really help extend the life of a product and make it easier to maintain.

Get it Powder Coated

Most hardware can be safely powder coated today and doing so will make it more resistant to corrosion. Powder coating bolts and other fasteners will make it stand up to hard use and the elements over time. It also makes it easier to grip when tightening and loosening. The best part of all this is that hardware is very affordable to have coated.

What Hardware to Coat?

Make sure that you protect any hardware that’s going in the expensive equipment at your company. Much of this hardware will have to be worked with when the machinery is maintained and if it isn’t corroded the job will be much easier to do.

Getting rid of corrosion and cutting out damaged hardware can cause damage to expensive equipment if it isn’t done properly. That means that if you aren’t careful some of that expensive equipment might need expensive repairs that drive up the operating costs substantially.

When to Avoid Powder coating

There is hardware that you shouldn’t even bother powder coating. In equipment where the hardware is changed out frequently, or in more affordable pieces of equipment that don’t have a life expectancy of more than a few years it usually doesn’t make sense to pay to have the hardware powder coated. The equipment that needs to be protected is the pieces that are going to last for years and years and that will have to be maintained eventually. This is the stuff that has to be protected against the elements.

Get it All Coated at Once

Before you go out to a local powder coating specialist, get all the hardware that you want coated together, and make sure that you label it so that you know where it is going. Keep the different parts in labeled containers and make sure that the facility puts it all back in the same boxes that they took it out of. Send in a large amount of hardware at the same time to get the lowest price possible for it all. This will save a significant amount of money over paying for each piece individually.

If you take the time and spend the money to have the hardware of your most important equipment powder coated, you’ll be rewarded by shorter maintenance times and lower costs to keep your equipment running. Not only that, but less damaging procedures will have to be undertaken, and that generally means that the equipment is going to stay in better shape as time goes by.

It’s a small investment to make to cut down on maintenance time, lower labor costs and extend the lifespan of quality equipment. Take your hardware in and have it coated, you’ll enjoy the benefits from the minor effort.

Contact Byers Bush for further information about powder coating your key hardware

Reasons to Powder Coat your Hand Tools

Posted on: August 20th, 2015 by byersbushblog

Whether you’re an automotive mechanic or a contractor, you probably know just how expensive hand tools can be. The last thing you want to happen to your investment is for them to suffer from corrosion and slowly begin to deteriorate. That’s why many mechanics rely on grease, or some other type of protective coating to keep the tools in good working order.

While grease works alright, it also makes the tools less enjoyable to work with, and it requires a great deal of maintenance to keep up an effective protective coating. A much more reliable solution is to have the tools powder-coated.

It’s Worth the Money

When working with very expensive hand tools that can cost hundreds of dollars between just a few pieces, it makes a lot of sense to pay to have them powder coated. Getting the equipment powder coated will add years of performance to the tools.

Coating small tools is actually relatively affordable, and when you consider the amount of money that the coating will save over time, it’s pretty easy to see why it makes sense to pay for the treatment in the first place.

Increase Organization

When getting tools and equipment coated, you’ll have different color options to choose from. This is one of the major benefits that many professionals don’t even think about when it comes to custom powder coating equipment.

Take wrenches for instance. There are two major types of wrenches used on most equipment in North America today. SAE and Metric. Both of these options have to be relied upon on a regular basis, and it can be annoying trying to choose between the two sets. When dealing with a powder-coating provider, it’s simple to have the equipment coated in two different colors depending on the type that it is.

Imagine having green SAE tools and red Metric devices around your shop. You would never mistake one for the other again and would be able to pick out the equipment needed in less time, while having an easier time keeping it all sorted.

Get Them All Coated At Once

It might seem like a good idea to have only a few tools coated at a time, because you won’t have to have as much money up front, but this is actually going to hurt your investment. It makes a lot more sense to pay to have all the hand tools coated at once, or at the very least to have a big set of tools coated at one time.

Most powder coating specialists are going to charge a fee per piece, but they will also charge a setup fee to do the work. When you have many pieces of equipment to have coated, it’s going to be substantially cheaper to get a bunch of them coated at once, than it would be to have each one coated individually as you go. That’s why it makes sense to save up and pays to have a whole set coated when you’re ready.

For some people who don’t value tools highly, or for those who rely on cheap equipment it probably doesn’t make much sense to pay to have it powder coated, but for the shop owners that rely on the best tools, it’s an investment worth making.

I urge you to contact a local coating specialist like Byers Bush, and ask how much they would charge to do the job for you. You might be surprised at how affordable the service is for what you’re getting, and even if the price seems a bit high, just keep in mind how much longer you’ll be able to use your equipment once it’s treated.

Contact Byers Bush to get your hand tool powder coated and gets many advantages in powder coating your hand tools.

High Quality Powder Coating Provider

Posted on: August 18th, 2015 by byersbushblog

The powder coating process isn’t quite as straightforward as most people would have you believe. If a novice tries powder coating an object, especially a larger one, and he doesn’t know what he’s doing, the coating isn’t going to be durable or even.

That’s why it’s important to leave the expensive equipment and highly important tasks up to the professionals. They understand how to do the job properly, and can make sure that all of the coating has been applied right. Without an expert working on the project there could be cracks and openings in the coating that allows in rust and corrosion.

This is a big deal that could compromise the protection that the coating is supposed to be providing. That’s why it is so important to work with a reputable professional who understand the process fully.

The Right Pre-treatment

Before any object can be powder-coated it has to be pre-treated properly. For most parts this means washing them thoroughly and often dipping them in some sort of cleaning solution. For some equipment it also means sand-blasting needs to be done to get it ready.

Whatever the parts are that are being coated, it’s vital that they are treated properly before the coating process begins. Without the right type of treatment the coating is not going to stick effectively and will chip or peel off faster than it should. Not treating the material effectively will also lead to an uneven coating and a coating with breaks or cracks in it. These are all major problems that should never occur when working with a professional coating company.

Automated Process

To speed up the powder coating process, many of the larger facilities across North America rely on some automation to complete the coating process. Many parts are sprayed or dipped automatically so that a human worker doesn’t have to complete the tedious process.

This not only speeds up production, but it also improves the uniformity of the final coating. It’s something that interested customers should look into. Facilities like Byers Bush use automation in all the right places to keep costs down, while ensuring that production quality remains at a high standard.

Manual Process

Many of the most reliable powder-coating companies still rely on a manual coating process for at least some of the application. Most automated pieces of equipment have a few spots that they are prone to missing.

This is what the manual process is designed for. It gets into those joints, corners and cracks that the automated process doesn’t cover very well. The trained professionals ensure that the coating is even and that they get all the open spaces effectively.

Final Inspection

Every reputable powder coating facility has a final inspection process where the coating is inspected closely. Even the best equipment and the most highly-trained workers still make a mistake now and then.

To make sure that a mistake doesn’t make it to the customer waiting for the finished product, an inspector carefully looks over the product and ensures that it’s completed to specifications. It’s a simple process that helps improve the overall quality of most facilities around the country.

Without taking the time to make sure you’re working with a reputable powder coating business, it’s possible that the finished result isn’t going to be as good as you would like. It might not be even, or even worse the coating might not offer the level of protection that it should. That’s a big deal that has to be avoided carefully, and the best way to do that is to choose a reputable company to work with.

Contact Byers Bush, for a professional and high quality powder coating service provider.